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Production-Manufacturing Engineering Leader

Date: Jan 5, 2023

Location: HOWELL, US, 48843

Company: NOVARES

Finality

Level 1: Analyze and Optimize existing processes with improved performance Security/ Quality/ Cost/ Time/ Environment, and train productivity players.
Level 2: Integrate and start new processes within the plant in compliance with technical and economic objectives, as part of the Launch Leader missions in the SMART DEV.

Main Missions

Level 1
1 -Train relevant personnel in processes and ensure the deployment and capitalisation of technical skills at the site
- Train and support relevant personnel in work methodologies, operating processes and tools
- Make the necessary decisions to optimise results, in line with initial data

2 - Ensure the productivity of existing processes/products
- Manage the technical database
- Define and Write the procedures for new means and processes.
- Define the production line Layouts. Create and validate the Time Sequences.
- Help to develop the process during the project phase, 'in production' and optimise it
- Provide technical input for processes and workstations to make technical improvements
- Schedule and maintain or organise the maintenance of tooling, assembly machines and the product
- Make production equipment reliable to improve the quality, safety, etc. of existing means
- Propose innovative technical solutions concerning manufacturing processes in order to reach productivity, quality improvement and safety objectives and to reduce running time
- Cost, carry out and validate the 'in production' modifications for the plant processes
- Negotiate with any external service providers
- Validate the implementation in the field of inspection means
- Define and validate the Work In Process (Forklifts, suspended or other, etc.)
- Define and validate the substitution packaging
- Optimise existing packaging
- Ensure compliance with workstation ergonomics rules
- Troubleshoot to solve quality problems
- Technically solve problems to eliminate 'quality obstacles'
- Use time analysis and SMED to optimise processes.
- Apply the Production standards.

Level 2
3 -Coordinate the integration of new products / processes on the site for which he is assigned.
- Help to define the necessary Plant means and coordinate their implementation to acquire the necessary skills locally
- Attend Project meetings and assist with the FMECA Process with the project group.
- Is able to lead a Process and/or means FMECA working group.
- Support/participate in the definition of CS process during the PFMEA
- Participate in and validate the writing of the Specifications for the Specific means on the site.
- Produce the Specification Capacity means.
- Launch calls for tender and consultations for Capacity and Plant means
- Monitor suppliers
- Receive and validate the acceptance and the development of new resources.
- Initialise the creation of CAM technical data (Parts, Parts lists, Instruction sheets)
- Create process adjustment sheets (parameters) and associated documents
- Carry out the programming required to operate specific equipment
- Carry out CCV / VSM for new projects
- Conduct flow and layout studies.
- Conduct station and time studies (time usage rules) and draw up documentation in compliance with quality requirements
- Compile the manufacturing file: procedure, operation sequence diagram, man-machine activity chart, instruction sheets, lists, manufacturing charts
- Start the production of new products. Run rate ...
- Detect incidents and implement adapted action plans to solve problems.


Purpose

Level 1: Analyze and Optimize existing processes with improved performance Security/ Quality/ Cost/ Time/ Environment, and train productivity players 
Level 2: Integrate and start new processes within the plant in compliance with technical and economic objectives 

Essential job functions

Abilities

- Strong work experience in machine qualification including calibration, correlation, capability, repeatability and reproducibility 
- Able to communicate effectively in a worldwide environment 


Nearest Major Market: Detroit