Technician Machine Setter

Position Summary

The Machine Setter (Technician) is responsible for setting up, operating, and optimizing plastic injection molding equipment to ensure safe, efficient, and high-quality production. This role plays a critical part in minimizing downtime, improving process performance, and supporting production goals. Technicians at higher levels take on increased responsibility for troubleshooting, training, and process improvement.

Key Responsibilities

• Prepare molds, tooling, and equipment for production changeovers in compliance with safety and quality standards
• Review production schedules and prioritize setups
• Perform mold changes, including installation/removal of tooling, auxiliary equipment, and peripherals
• Set machines according to technical specifications and production requirements
• Ensure machines are properly supplied with raw materials
• Perform startup checks to ensure safety, correct materials, and required documentation are in place
• Verify workstation setup and maintain organization and cleanliness (5S)
• Validate production readiness through sample inspections (dimensional and visual checks)
• Minimize scrap and ensure efficient startup to full production
• Monitor machine performance, process parameters, and cycle times
• Troubleshoot equipment and process issues to maintain quality and efficiency
• Make adjustments to correct deviations and prevent defects
• Investigate recurring interruptions and implement preventive solutions
• Document process changes, issues, and corrective actions
• Perform routine preventive maintenance (Level 1)
• Ensure machines and equipment are in good working condition
• Report or escalate issues requiring advanced maintenance support
• Participate in Lean manufacturing and continuous improvement initiatives
• Identify and implement process improvements to reduce scrap and improve efficiency
• Support efforts to optimize cycle times and overall equipment performance
• Provide technical support to operators and production teams
• Train and mentor operators, leads, and other technicians
• Identify skill gaps and support development of training plans
• Assist in resolving complex technical or quality issues
• Support new product launches, trials, and process development
• Help update and improve technical documentation and standards

Qualifications and Skills

• Strong commitment to safety, quality, and continuous improvement
• Mechanical aptitude and troubleshooting skills
• Attention to detail and accuracy
• Ability to work independently and as part of a team
• Strong problem-solving abilities and adaptability
• Willingness to learn and share technical knowledge